2004 Gottschild CBS 3800-2 two-head trimming machine with eight-head rotating disk brushes for foil laminated, 3-D furniture components. Overhead trimming system removes the entire overlapping PVC foil edge from panels. Main machine functions are controlled by a touch screen PLC controller with fully programmable cutting and brushing parameters. Automatic part recognition of size and thickness enables random loading.
Trimming Station: Two-head rotating round knife trimming system, with a third non rotating leading triangular piercing blade.
Brushing / Cleaning Station: 8 inverter driven brushing motors are controlled by sensors in front of each brush head. Incoming parts activate the sensors turning the head on and off, raising and lower it while controlling the pneumatic pressure of each head. Buffing rectangular and contour parts possible.
Two-head rotating knife trimming system
Eight-head rotating brushing system
Spiral brush removes glue residue
Angled infeed table roller conveyor for component staggering
Modem for remote maintenance
Adapts automatically to size and thickness of components, making random feeding possible
Minimum part size 180 x 89 x 12 mm with a maximum of 3000 x 650 x 30 mm
A processing time of 1600 parts/8h with an average size of 300 x 400 mm
maximum individual part wieght 20 Kg.
Programable Cutting Parameters:
Y Axis Cutting Speed: - Leading or trailing edge cut variable from 60-110m/min.
Overhang Speed: - Speed and which the cutting or trailing edge foil is pierced and cut. 1,5 � 4 m/min.
Slow Ahead of Edge: - Distance (6-8mm) ahead of the edge when the cutting speed is reduced to the overhang speed.
Overhang: - Distance (10-15mm) the trimming knife covers after cutting through the foil at overhang speed.
Belt Speed Brushing Unit: Variable 8 and 12 m/min
Pressure ON/OFF: The distance that has to be covered by the brush after touching the panel (approx. 80mm).
Programable Feed parameters:
-Infeed belt speed from 30 - 60 M/min
Machine dimensions 149-5" L x , 59" W x 78-3/4"H
Machine weight 3500lbs
Electrical requirements 480V / 20 amps / 6 Bar
Powered Gottschild infeed table with angled rollcase. Feed speed is controlled by main PLC controller.
(2) new unused replacement feed belts for one each for the trimming and brushing stations.
Operations manual, machine schematics, and Inverter manuals for the individual drives.